Page 1 2008 Buell XB Models Service Manual 99490-08YA ©2007 Buell Motorcycle Company. Page 2: Important Notice IMPORTANT NOTICE Buell motorcycles conform to all applicable U.S.A. Federal Motor Vehicle Safety Standards and U.S.A. Environmental Protection. Mounting instructions Buell XB Torque Hammer 5-9-2018 - Below is the instruction how to mount our Torque Hammer exhaust for all Buell XB models. These Mounting instructions where made on a 2006 XB12 Ulysses. For removing the original exhaust on your Buell XB we recommand to see your original work shop manual. What’s in the box that we send. Related Manuals for Buell 2003 Firebolt XB9R. Motorcycle Buell XB 2008 Series Service Manual. This Downloadable PDF Manual Covers The Following Machines: 2005 BUELL XB9SX LIGHTNING CITYX MOTORCYCLES 2005 BUELL XB12S LIGHTNING MOTORCYCLES 2005 BUELL XB12SCG LIGHTNING MOTORCYCLES INSTANT DOWNLOADABLE PDF AFTER PAYMENT NO ZIP FILES OR CRAP YOU NEED TO LOAD, PLAIN SIMPLE EASY TO USE PDFS ONLY GearHead Manuals is Your Only Source for Repair. Buell XB Service Manuals and Specs - Buell Forum. To maintain the safety, dependability, and emission and noise control performance, it is essential that the procedures, specifications and service instructions in this manual are followed. Page 3 2009 Buell XB Models Service Manual ©2008 Buell Motorcycle Company ALL RIGHTS RESERVED.
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Mounting instructions Buell XB Torque Hammer
5-9-2018 - Below is the instruction how to mount our Torque Hammer exhaust for all Buell XB models.
These Mounting instructions where made on a 2006 XB12 Ulysses. For removing the original exhaust on your Buell XB we recommand to see your original work shop manual
What’s in the box that we send,
look down at the picture, these are all the parts that are in the box.
Before you start mounting the exhaust, you need to mount the left Chin spoiler bracket,
look up to see how it looks like, and look down to see how it is mounted.
Remove the side stand, and put the Chin spoiler bracket in between the side stand and engine
Put the bolts back in and use red lockite 272 on the threaths and tighen theme to 25-27 ft/lbs ( 34-37 NM )
Prepare the exhaust for mounting.
Slip the connecting pipe in the exhaust , slide the mounting bracket on the pipe, and screw in the 2 M8 bolts with lock washers , do not tighten theme fully.
Slip the exhaust pipe clamp on
Mount the front exhaust hanger on the mounting point, and put the bolt true , do not tighten this bolt yet
Mount the exhaust on the bike, sliding the connecting pipe over the header,
And mount the 2 x bolts M6 in the mounting bracket, do not tighten them fully.
Make sure the exhaust is horizontal under the bike, if not rotate the exhaust to adjust this
Put the rear mouting staps over the rear exhaust bracket
And screw in the 2 M6 long bolts, to hold the exhaust,
check again if the alignment off the exhaust is good, and tighten the rear exhaust straps to 10 Nm.
Now tighten the front mounting brackets.
now mount the right Chin spoiler bracket
Mount back the Idler pulley, yes this is a different one then original (-:
Mount the support bracket first, do not tighten the nut and bolt completely
tighten the M8 bolts to 25NM
tighten the M6 bolt to 10 Nm
And place the Right spoiler bracket in front
Connect the two brackets
And tighten the front exhaust mount bolt
Tighten the rear idler pulley nuts to 33-35 ft/lbs ( 45-47 Nm )
Tighten the front exhaust mounting bolt to 25 Nm ( M8 )
Tighten the M6 bolt connecting the brackets to 10Nm
Tighten the exhaust clamp.
And mount the chin spoiler back, using the original bolts and the lock nuts delivered with the exhaust ( 36-48 In/Lbs , 4 -5 Nm )
Mount the two front chin spoiler bolts with a lock nut , to fix them to getter
Check the space between the rear exhaust straps and the idler pulley, and give the rear straps a little dent
with the back off a hammer to give the idler pulley some more play.
Mount the rear axle back torque the axle to 45-52 ft/Lbs (65-70 Nm ) , back the axle of 2 turns, and tighten the axle again to 45-52 ft/Lbs (65-70 Nm )
Tighten the rear axle pinch bolt to 40-45 ft/Lbs ( 54-61Nm )
It should look like this when mounted without spoiler:
Buell Xb Parts Manual Pdf
Make the necessary changes to your fuel system to get the most from your exhaust choice
We made for ALL BUELL XB models all years a 200% fitting fuel map. Please order when ordering the exhaust
Buell Xb Manual 2017
or contact us how to get it inside your ECM.
Buell Xb Electrical Manual
Your new exhaust can smell a little after the first few rides, this is normal
Buell Xb Manual Transmission
Drive safe